Die-cutting, hole punching, perforating & more – Bograma
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Die Cutting & Hole Punching
Punching is Bograma’s core competence:
From professionals for professionals, Bograma develop and build machines that are setting benchmarks within the industry. We offer you:
Automatic Card Production System
Rotary Die Cutter
NEW 550 Servo BASIC - Off-line, short/medium run die-cutter
The NEW Automated Card Production System for inline die-cutting, collating and stacking of playing cards:
A wide range of cards including playing cards, parlour game cards, trading cards and sports cards can be die-cut, stacked and delivered in one step.
The system consists of the market leading BSR 550 Servo rotary die-cutter, feeding into the newly developed ACC 550 HS Automatic Card Collator.
The cards are die-cut nick-free, stripped out inline, shingled and fed to the ACC 550 HS Card Collator via a conveyor belt. The ACC 550 HS stacks each row into a complete deck and feeds it to a downstream packaging system that may include overwrappers, banding machines, packaging machines or packing table conveyors.
The system is modular and versatile. For example, by changing the delivery unit to a shingle stream delivery like the SAB 550, the system can produce folding cartons or box covers. Furthermore, the die technology is very advanced and allows through cutting, kiss-cutting, creasing or perforating on the same magnetic die plate.
With production rates of up to 2,000 decks per hour, the highest quality cutting, makeready times in under 1 hour and an automated delivery that reduces labor to a single person, the BOGRAMA Automated Card Production System has the ROI needed to be the market leader.
The new BSR 550 basic: short set-up times, simple operation, economic and cost-efficient production
The compact and attractively priced BSR 550 basic is designed for users who want to produce short and medium print runs economically and efficiently. The off-line system is suitable for die-cutting, kiss-cutting, creasing, perforating and embossing a wide range of products such as packaging materials, labels, mailings, presentation folders, etc, from both offset and digital printing. Die-cutting is performed with two magnetic cylinders, and the breakout and delivery unit has been re-designed, meaning that all air nozzles and deflecting pulleys can be inserted and aligned without using tools. To exchange the flexible dies the entire unit is disconnected from the die-cutting area. At DRUPA Bograma demonstrated how various jobs can be die-cut with a simple change of tool.
Compact and attractively priced: the Bograma BSR 550 basic, the new rotary die-cutter
Cutting, kiss-cutting, creasing, perforating, scoring and embossing – let your imagination run wild…
Innovative die-cut system for the creative subsequent finishing of printed material from the job printing, pharmaceutical, packaging, label and digital print sectors.
For the production of mailings, advertising supplements, booklet labels, folders, greeting cards, folded boxes and labels in one-up or multiple-up mode. Compatibility with cross cutters, digital printing machines, folding machines, delivery systems, mailing systems and packaging machines makes this a general purpose system.
The format range of the BSR 550 Servo is from 550 x 750 mm to 210 x 210 mm. Sheets having a product thickness between 0.5 mm and 80 g/m2 can be processed (40 g/m2 optional). The maximum capacity of the machine is 12,000 sheets/h.
Flat pile feeder
Pre-loading carts are filled in advance during ongoing production. A cart is replaced once empty.
The short changeover time and simple handling increase production efficiently.
Register Table ULT 550
Mobile transfer table for inline configuration of BSR 550 Servo with machines interfaced upstream such as cross cutters and digital printing machines.
Products are fed to the punching area individually from the pallet feeder and rotary punched by using a flexible die. The maximum stack height of the feeder is 100 cm. The sheet alignment on the side is performed with a register table with ball rail.
BS MULTI 450 / 750
Automatic cut, punch, hole-punch and perforating machine for inline or standalone operation.
The BS MULTI punch machine opens up a broad spectrum of subsequent finishing possibilities for folded, stitched and perfect-bound products.
Booklets, advertising supplements, instruction manuals, package inserts and calendars are typical products that can be produced in one-up or multiple-up mode.
Inline configuration with a saddle stitcher or folding machine is the most efficient way of carrying out multiple operations such as cutting, punching, perforating, hole-punching and shape punching in one operation.
Economic production in inline operation
No additional work cycles with external machines
Increases production capacity many-fold
Smallest format area when cutting
Front trim and blank separation down to smallest format of 35 x 35 mm
The “perfect spine” cutting system
Scoring system for perfect-bound pharmaceutical products. Neat cut quality without damaging the adhesive binding.
Shape punching with die-cutting tool
Cost-effective production of creative and eye-catching advertising supplements
Hole-punch, WIRE-O and perforation tools
Large selection of tools for fitting in infeed, punching area or in combination. Multiple punch operations are performed in one work flow
NEW 550 Servo BASIC
Short set-up times, simple operation, economic and cost-efficient production
The compact and attractively priced BSR 550 basic is designed for users who want to produce short and medium print runs economically and efficiently. The off-line system is suitable for die-cutting, kiss-cutting, creasing, perforating and embossing a wide range of products such as packaging materials, labels, mailings, presentation folders, etc, from both offset and digital printing.
Die-cutting is performed with two magnetic cylinders, and the breakout and delivery unit has been re-designed so that pulleys can be inserted and aligned without using tools. To exchange the flexible dies the entire unit is disconnected from the die-cutting area.