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Komfi – Thermal Laminating 

  • Bring lamination in-house with easy to use range of machines
    Automatic sheet feeding assisted by Komfi designed system
  • Manual or bottom suction options
  • Machine design produces quick setting up and changeover times
  • Custom design offered where application not covered
  • Amiga
  • Delta
  • Sagitta
  • Sirius
  • Fullmatic

Amiga 36

  • B3 laminator for processing small orders up to sheet format B3
  • Compact solution based on the concept of the well-known Komfi Amiga
  • Suitable for digitally printed output
  • Application: low-volume jobs, occasional on-demand jobs
  • Output: 2800 A4 sheets/hour (vacuum feeder), 4300 A4 sheets/hour (feeding head)

Basic configuration

  • Bottom suction feeder with possibility of adding the sheets continuously (incl. vacuum pump)
  • Automatic sheet overlap control
  • Laminating cylinder heated by infra-red heater
  • Rubber pressure roll
  • Automatic sheet separation using built-in perforator
  • Electronically controlled snapping unit
  • Fixed unloading table

Options:

  • Preventive maintenance spare parts kit
  • Film roll lift
  • OTF (Optional Toner Foiling)
  • Teflon coated pressure roll
  • Height adjustable spread roll
  • Additional on-roll perforator
  • On-roll film slitter
  • Auxiliary piston compressor
  • Additional separation air blowers

Amiga 52

  • Laminator for processing orders up to B2 sheet format
  • Suitable for digitally printed output
  • Flexible solution for processing of small as well as middle-volume jobs
  • Output: 4300 A4 sheets/hour (basic variant), 8000 A4 sheets/hour (feeding head)
  • Special functions to protect digital prints against damage
  • Machine function to facilitate lamination of sheets in range 115-600 g/m2

Basic configuration

As Amiga 36 with the following additions

  • NBR rubber pressure roll
    Automatic sheet separation using built-in perforator
  • Combined de-curling unit (bar and roller)
  • Tilting unloading table

Options

  • Additional separation air blowers
  • Film unwind airshaft
  • Auxiliary piston compressor
  • On-roll film slitter
  • Additional on-roll perforator
  • Height adjustable spread roll
  • OTF (Optional Toner Foiling)
  • Teflon coated pressure roll
  • Film roll lift
  • Preventive maintenance spare parts kit
  • PSA lamination (Pressure Sensitive Adhesive film)
  • Polyurethane coated pressure roll
  • Sheet preheating
  • Embossing modification
  • Antistatic bar
  • Jogger

Amiga 76

  • Professional and flexible laminator for jobs up to B1 format in compact layout
  • Process speed up to 25 m/min
  • Destined for offset prints as well as for digitally printed sheets
  • Easy to setup solution reducing costs of small to medium size jobs
  • Special soft- and hardware functions protecting digital prints against damage

Basic configuration

As the Amiga 52 with the following additions

  • Fully automatic and electronically adjustable sheet overlap control
  • IR heated and PID controlled laminating cylinder
  • Easy adjustable de-curling bar
  • Additional direct-able processor controlled air blowers for safe sheet feeding

Options

  • Polyurethane pressure roller (instead of rubber)
  • Teflon coated pressure roller (instead of rubber)
  • Sheet preheating
  • On-roll film slitter
  • Additional on-roll perforator
  • Holder for on-roll slitter and perforator
  • Mobile film roll lift-and-load equipment
  • Automatic stacker instead of jogger
  • Antistatic bar
  • Pneumatically driven skewing wheel
  • Wear parts kit.

 

 

 

 

 

 

 

 

 

 

 

Amiga 52 – In Line

  • Special features for in-line cooperation with digital printing machines
  • Bottom vacuum feeder for automatic processing sheets in the order as printed
  • Precise sheet overlap controlled by servo-unit
  • Lamination speed is changed automatically according to speed of incoming sheets
  • Hardware adjustable for connection with various digital printing machines
  • Smart SW functions for highly automated and very easy operation

 

Software features

  • Automatic activation of laminating pressure roll
  • Sheet position is stored in the system when machine was stopped and when started again, the machine starts to run from the position when it has been stopped
  • Job pre-sets (job parameters) can be stored under name and activated later again
  • Function “Stop at sheet overlap”
  • Function “Finish job”
  • Snap position is determined automatically (with possibility of change by the operator and stored in memory)
  • Possibility of windows lamination
  • Sheet separation and wrapping detection with controlled stop of the machine after certain number of non-separated sheets and after warning announcement
  • Function “Autopilot” – detection of sheet presence in feeder machine speed change related to the amount of remaining sheets , signalization of low volume of laminating film

Options

  • Auto-pilot

Delta 52

  • Laminator for processing orders up to B2 sheet format
  • Robust and reliable solution for on-demand and commercial lamination
  • Automatic sheet feeding via Komfi designed feeding head
  • Laminating cylinder heated by 3-zones electrical heating system
  • Automatic sheet separation using built-in perforator
  • Application: medium to high volume jobs
    Suitable for non-stop run
  • Special functions to protect printed sheets against damage
  • Machine function to facilitate lamination of sheets in range 115-600 g/m2

Basic configuration

  • Automatic feeder with fixed lifting table
  • Single action Komfi feeding head
  • Automatic sheet overlap control
  • Laminating cylinder heated by 3-zones electro-resistance heater
  • Polyurethane pressure roller
  • Airshaft for film unwinding
  • Combined de-curling unit (bar and roller)
  • Automatic sheet separation using built-in perforator
  • Pneumatic snapping unit is electronically controlled
  • Fixed adjustable unloading table

Options

  • On-roll film slitter
  • Additional separation air blowers
  • Long sheet separation air blowers
  • Additional on-roll perforator
  • Vibrating knives
  • Antistatic bar
  • Jogger
  • Stacker
  • Film roll lift
  • Preventive maintenance spare parts kit

 

Sagitta 76

  • Laminator for flexible processing orders up to B1 sheet format
  • Robust and reliable solution for on-demand as well as commercial lamination
  • Working speed up to 50 m/min
  • Automatic sheet feeding via Komfi designed feeding head, sheet feeding from pallet
  • Laminating cylinder heated by 5-zones electrical resistance heating system
  • Automatic sheet separation using perforator or rotating knives
  • Application: medium and high volume orders
    Suitable for non-stop run

Basic configuration

  • Automatic feeder – feeding from pallet
  • Komfi-design feeding head
  • Automatic sheet overlap control
  • Laminating speed up to 35 m/min
  • Laminating cylinder heated by 5-zones electrical resistance heater
  • Polyurethane pressure roll
  • Mechanical unwinding shaft
  • Automatic sheet separation using built-in perforator
  • Snapping unit
  • Pneumatically controlled jogging table

Options

  • Rotating knives instead of built-in perforator film slitter
  • Additional perforator
  • Built-in perforator
  • Antistatic bar
  • Automatic stacker (stacking onto pallet)
  • High feeder & stacker 120 cm (Sagitta “H”)
  • Embossing unit (Sagitta Embossing)
  • External stacking frame
  • Film loading equipment
  • Preventive Maintenance
  • Spare parts Kit

Sagitta 52 Web

  • Robust and durable design to withstand 24/7 production environment for years
  • Processing printed web from digital printing machines (in-line lamination) or web from roll unwinder (off-line lamination)
  • Operation parameters adjusted according to speed of incoming web indicated by control system
  • Outstanding lamination quality due to instant precise temperature control in zones
  • Critical operational parameters are being detected constantly and indicated to operator as well as to other devices in finishing line in the form of “ready” signal

Basic configuration

  • Dancer shaft and infeed rollers to control delivery of web and speed of laminating
  • Laminating cylinder heated by PID controlled 3-zones electro-resistance heating
  • Polyurethane counter pressure roller with outstanding durability
  • Film unwinding airshaft with film reel capacity detector
  • Decurling unit to achieve flat product
  • Pulling rolls to control high speed delivery of web and to maintain proper tension in it

Options:

  • On-roll film slitter
  • Film roll lift

Sirius

Sirius 107 for B0 format

  • Laminator for flexible processing orders up to sheet format B0
  • Robust and reliable solution for commercial lamination
  • Automatic sheet feeding via Komfi feeding head
  • Laminating cylinder heated by 5-zones electrical resistance heating system
  • Automatic sheet separation using rotating knives
  • Application: high volume jobs, large format prints
    Suitable for non-stop run

Basic configuration

  • Automatic feeder – feeding from pallet
  • Komfi feeding head
  • Automatic sheet overlap control
  • Laminating cylinder heated by 5-zones electrical resistance heater
  • Polyurethane pressure roll
  • Airshaft
  • Automatic sheet separation using rotating knives and built-in perforator
  • Snapping unit pneumatically controlled
  • Automatic stacker (stacking onto pallet)

Options

  • Film slitter
  • Additional perforator
  • Antistatic bar
  • External stacking frame
  • Film loading equipment

FULLMATIC 36

  • Flexible processing of small jobs on professional quality level
  • Short set-up time, easy to operate
  • Due to small footprint and 230V power supply ideal for small business
  • Industrial design and reliable solution using 3-roll forward roller coating system
  • Air knife for smooth paper transport

Basic configuration

  • Manual feeding desk
  • EPDM application roller
  • Air knife
  • IR heating unit
  • UV lamp
  • Fixed delivery desk
  • Wheels for easy movement of the machine

FULLMATIC 52

  • Flexible and reliable solution for variety of small jobs
  • Short set-up time, easy to operate
  • Designed for unattended operation
  • Robust and reliable design using 3-roll forward roller coating system
  • Automatic sheet feeding using Komfi-design feeding head
  • Air knife for smooth paper transport

Basic configuration

  • Automatic sheet feeding with fixed lifting table
  • EPDM application roller
  • Single action Komfi feeding head
  • Air knife
  • UV lamp
  • IR heating unit
  • Fixed delivery desk

Available options

  • Jogger
  • Stacker

 

FULLMATIC 76

  • Fully automated coater for flexible processing of various jobs
  • Short set-up time, easy to operate
  • Designed for unattended operation
  • Robust and reliable design using 3-roll forward rollercoating system
  • Automatic sheet feeding using Komfi-design feeding head, feeding from pallet
  • Air knife for smooth transport of the sheet

Basic configuration

  • Automatic sheet feeding from pallet
  • Single action Komfi feeding head
  • EPDM application roller
  • Air knife
  • IR heating unit
  • UV lamp
  • Jogger table

Available options

  • Stacker

 

 

komfi varnishing fullmatic 36, 52, 76, in line

 

 

 

 

 

Fullmatic 52-Double

 

  • Robust and reliable design using 3-roll forward roller coating system
  • Automatic sheet feeding using Komfi-design feeding head
  • Air knife for smooth paper transport
  • Two coating machines connected into a coating line including sheet turner and two conveyors
  • Possibility to use different varnish on each machine (sheet side)

Basic configuration

  • Automatic sheet feeding with Komfi-design feeding head
  • EPDM application roller
  • Air knife
  • IR heating unit
  • UV lamp
  • Fixed delivery desk

Available options

  • Jogger
  • Stacker

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