Die-cutters & Folder gluers – KAMA

Hammerhead: The revolution in digital embellishment

Speed:

Up to 5,700 sheets/hour

Saving foil system:

With a new technology for best foil utilisation

Superior quality:

With AutoRegisterDigital, high resolution and high-precision foil transfer

Size:

For B2 and B1 format, the full machine is B1 ready, B1 feeder and stacker as options

Specifications:

Sheet size B2:  760 x 600 mm, portrait orientation

Sheet size B1: 760 x 1,100 mm, landscape (option)

Max. speed* B2:  5,700 sheets/hour (with foil saving system 4,500)

Max. speed* B1:  3,300 sheets/hour (with foil saving system 2,800)

Material: Paper, Carton

Grammage:  135 – 400 g/m2

* Depending on the material, sheet size and configuration. Technical data and figures are subject to change.

ProCut 76

Versatile, profitable, successfully used world-wide: The Automatic Die Cutter ProCut 76 is the world’s first 760 x 600 mm format flatbed die-cutter with integrated hot foil stamping system. The new ProCut 76 has been specifically designed to provide increased performance and cutting force, and also offers a universal chase for all sizes of dies
This easy-to-handle die-cutter provides a wide range of applications, including cutting, creasing, perforating and kiss-cutting, as well as blind embossing, Braille stamping, hot foil stamping, relief and hologram stamping. Changing over from hot foil stamping to die-cutting on the ProCut 76 takes less than ten minutes. The new universal chase leads to further time savings when setting up.

Benefits

• Multifaceted applications for the 760×600 mm size
• Universal chase for dies of all sizes
• Plate changing system (4+1 mm) for quick job change
• Profitable finishing also of small runs
• New: KAMA SBU for inline Stripping and Blanking without tools (!)
• Highest register accuracy (less than 0.1 mm)
• Clean cutting contours thanks to very few to no nicks
• ProCut principle of a moving upper table for gentle sheet pass on one level
• Space-saving design

Further options

• NEW: AutoRegister aligns each sheet to a print mark (+/- 0.1 mm)
• Motor-driven pressure control system (MPC)
• Cutting pressure indicator on the display and overload protection
• Special chase for small dies and already existing off-size dies
• Magnetic plate for cutting and kiss-cutting of filigree contours
• Hot-foil and hologram stamping module available for retrofitting
• Module for hot cutting of plastic materials
• Cardboard kit for paper weights > 600 g/m²

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T H E  M O D E R N  S U C C E S S O R  F O R  P L AT E N S  A N D  C Y L I N D E R S

ComCut 76

Applications

• Cutting, creasing, perforating
• Blind embossing, Braille embossing
• Kiss-Cutting of labels
• Fine cutting and kiss-cutting of contours with a magnetic cutting plate

Highlights

• Double to triple performance compared to a cylinder
• Easy operation and shortest set-up time
• 90 % reduced make-ready for repeat jobs thanks to KAMA 4+1 system and center line
• Easy stripping and clean blanks thanks to very few nicks
• Existing tools can continue to be used
• Modern safety concept
• Well-proven KAMA ProCut platform

Details

• Paper 120 – 800 g/m2 (6.1 – 32 pts)
• Paperboard, micro-corrugated board* max. 1,500 g/m2 (80 pts) resp. 1.8 mm
• Plastics (PET, PP, PVC) max. 1,500 g/m2
• Maximum sheet size 760 x 600 mm (29 15/16 x 23 5/8 in)
• Maximum cutting size 743 x 585 mm (29 3/8 x 23 1/16 in)
• Minimum sheet size 279 x 210 mm (11 x 8 1/4 in)
• Cutting force max. 165 t
• Performance max.** 5,500 sheets/h
• Gripper margin 10 mm (0.39 in)
• Dimensions with platform (length x width) 4.90 x 2.70 m (192 x 106 in)

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KAMA FlexFold 52 for Short-run Folding Cartons

Folding + Gluing of Straight-line boxes, Automatic boxes (crash-lock), Telescope boxes and more…

• Automated Pre-Setting of the entire Folding Section (transverse + longitudinal direction) with the patent-pending APA-System
• Fast Job Change
• Network Integration via JDF/JMF
• Pre-Breaking
• Lower gluing unit with high precision glue guns
• Inline Braille unit (Q2/15)
• Gluing line inspection with reject unit
• Quality inspection with reject unit (planned)
• Folding and gluing of folding carton boxes with the following shapes

Plasma treatment

For smooth surfaces and UV coatings.

With plasma treatment, the FF 52i can also permanently glue sealed and smooth surfaces – such as metallized cardboard and UV coated boxes. The process is ideal for lock bottom boxes with multiple adhesive surfaces, which are popular as packaging for cosmetics.

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KAMA DC 76 Foil – the most versatile die cutter

KAMA’s DC 76 is the most versatile die cutting and finishing machine and meets all the requirements of the demanding packaging market: die-cutting with nearly no nicks, clean crease lines, multi-level embossing up to fast as well as tool-free (!) inline blank separation.

The KAMA DC 76 die cutter for format 760×600 mm comes optionally with hot foil stamping – which means 10 applications in one machine – and fits perfectly into digital production environments.

NEW launch: KAMA’s redesigned tool-free stripping & blanking unit offers simplified operation, higher performance and increased output by 25 %.

Benefits

– High-precision finishing with KAMA AutoRegister

– No more costs for stripping and blanking tools (saves 2 tools per job)

– Servo technology for high performance

– NEW JobManager software for network integration

(digital job ticket, order calculation, reports)

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ProCut 58

Innovative and highly versatile, the KAMA ProCut 58 is the world’s first flatbed automatic die-cutter for the A3 format. This machine is not only ideal for die-cutting, creasing, perforating and kiss cutting, but also for finishing with cold embossing and Braille. Hot foil stamping, combined hot foil stamping and embossing, and hologram stamping are available as options. A further bonus with the ProCut 58 is the rapid changeover between applications, e.g. changing the set-up from hot foil stamping to die-cutting takes only 10 minutes. The register mark alignment is also extremely precise. All these characteristics make the ProCut 58 suitable for digital printers and digital packaging printers. With this compact A3 die-cutter even small and personalised runs can be carried out economically and finished to the highest quality.

Benefits

• NEW: AutoRegister, aligns each sheet to a print mark
  Multifaceted applications for the 580 x 400 mm format
• Highest register accuracy (less than 0.1 mm)
• Profitable finishing also of small runs
• Clean cutting contours thanks to very few to no nicks
• Moving upper table ensures gentle passage of the material
• Space-saving design, requires only 4.5 m²

Options

• Motor-driven pressure control system (MPC)
• Cutting pressure indicator on the display and automatic overload protection
• Platen changing system (4+1 mm)
• Module for hot cutting of plastic materials
• Hot foil and hologram stamping module available for retrofitting

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KAMA CPX 76 and CPX 106

Introducing the cutting-edge digital KAMA CPX positioning device, revolutionizing all types of positioning tasks and proving to be an exceptional timesaver.

Experience the power of up to 90% reduction in setup time, achieved effortlessly. The clichés are seamlessly mounted on the mounting plate, directly in the target position, expertly calculated by the software, even accounting for thermal expansion.

As an added advantage, while the CPX positions the cliché with precision, the stamping machine remains available for production, allowing you to work on a different order simultaneously. Embrace the enhanced efficiency during finishing for printing companies handling frequent hot foil stamping orders.

The CPX boasts a sophisticated camera-based positioning system, making it suitable for all flat-bed embossing machines. Choose from our two available formats to cater to your specific needs. Elevate your productivity and streamline your operations with the KAMA CPX positioning device.